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Sheet 01-21 · Straight tuck end cartonScale: schematic · Unit mm

Folding cartons

Straight tuck end carton

Folding carton with a glue flap and one tuck flap each at the top and bottom; both tuck flaps are attached to the front.

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Dieline: Straight tuck end carton
Vector preview from the catalogue, default dimensions
Template
Straight tuck end carton
Category
Folding cartons
Dimension reference
Inside dimensions
Default dimensions
55 × 55 × 125 mm
Parameters
18
Version
v3
Template ID
carton.tuckend.straight

Dimensions and limits

Default dimensions of the template and the permitted range in mm.

DimensionDefaultRange
Length55 mm20–200 mm
Width55 mm20–200 mm
Height125 mm20–200 mm

Parameters of this construction

18 parameters with default value and limits, adjustable in the editor.

ParameterDefaultRangeNote
Glue flapglueFlap15 mm8–25 mmWidth of the glue flap used to glue the blank into a tube. The material requires a minimum width.
Glue flap angleglueFlapAngle12°0–20°Bevel at the ends of the glue flap; facilitates folding and erection.
Tuck depthtuckDepth15 mm10–30 mmHow far the tuck flap reaches into the box; at most approximately half the width (the height for the mailer).
Tuck flap radiustuckRadius4 mm0–10 mmCorner radius of the tuck flap; limited by half the flap width or tuck depth.
Tuck flap shouldertuckShoulder3 mm2–6 mmSide inset of the tuck flap relative to the lid, allowing easy insertion.
Dust flap length (ratio)dustFlapRatio80 %50–95 %Dust flap length as a ratio of the available length.
Dust flap angledustFlapAngle20°0–45°Bevel of the dust flaps (also the ears on the mailer); larger angles prevent collisions during folding.
Dust flap reliefdustFlapReliefExpert2 mm1–5 mmDistance between dust flap and lid along the crease; at least the material thickness. The machine requires a minimum slot width.
Lock slitlockSlitoffon / offAdds tabs to the tuck flap and matching slots at the crease; the flap locks into place.
Lock tab widthlockTabWidth12 mm5–30 mmWidth of a locking tab.
Lock tab depthlockTabDepth3 mm2–6 mmHow far a locking tab protrudes; at least material thickness plus clearance.
Slit lengthslitLength14 mm7–40 mmLength of the locking slots; at least as long as the tab is wide.
Slit widthslitWidthExpert0 mm0–3 mmWidth of the slots or incisions; 0 = blade cut. The machine requires a minimum slot width.
Hang holehangHolenonenone · euro · round · slot
Hole widthhangHoleWidth30 mm10–60 mm
Slot heighthangHoleHeight5 mm2–10 mm
Hole diameterhangHoleDiameter10 mm3–20 mm
Header heighthangTabHeight25 mm15–60 mm

Assembly

Pre-break the blank along all creases. Glue the glue flap to the inside of the opposite wall and lay the carton flat. Erect for filling, fold in the dust flaps, and insert the tuck flaps.

Grain direction

Grain direction parallel to height (check)

Reference note

ECMA family, unconfirmed

Labels such as “similar to FEFCO” or “ECMA family, unconfirmed” are for orientation only. The templates are our own constructions; an assignment to a standard code is unconfirmed and not a trademark claim.

Frequently asked questions about this template

What distinguishes straight and reverse tuck-end cartons?

In a straight tuck-end carton, both tuck flaps are attached to the front. In the reverse construction, the lower flap is attached to the back. This changes the closure and the reading direction of individual panels. Therefore check artwork and filling workflow on the appropriate construction.

Which inside dimensions do I need for a 50 ml jar?

Fill volume does not determine the jar's outside dimensions. Measure diameter and total height, including the closure. Required clearance depends on insertion, material, and a possible insert. Final inside dimensions cannot be specified without this information; confirm them on a sample.

How large does the glue flap need to be?

The parameter range and starting value appear in the table. The minimum in the material profile is also decisive. Adhesive, production workflow, and material may impose further requirements. MFG-001 flags a glue flap that is too narrow; confirm the final width with your print shop.

Which grain direction is intended?

The recommendation is parallel to the height. This places the wall creases along the grain direction. The catalog marks this recommendation as requiring validation. Test pre-breaking and erection with the target board; the direction is confirmed only after print shop feedback and sample validation.

May I give the file to any print shop?

You can hand off the production dieline with artwork and production sheet as a basis for coordination. First clarify file format, spot colors, line conventions, and machine profile. The file is not automatic production approval. A physical sample and validation by the producing facility remain necessary.

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